Two key cost reduction strategies for manufacturing construction

26 May 2023
David Lynch, Director at DDK

When aiming to reduce the capital costs of construction projects in manufacturing, there are two key strategies you should consider implementing.

Strategy 1 – Optimise the area

Efficient Design – Build Less (m2):

    • Optimize the layout and design of the manufacturing facility to minimise the construction material required and maximise space utilisation. Build only what you need. (Remember it’s all about £/m2)
    • Consider whether it is more effective to outsource warehousing and extend production into existing warehouse space.
    • Use standard building sizes and modular construction techniques. These approaches help to minimise the premium applied to a ‘one-off’ as well as reduce construction time and costs.
    • Incorporate lean manufacturing principles to streamline process layouts and minimise unnecessary movements or steps.

Strategy 2 – Optimise the cost (£)

Value Engineering

    • Apply value engineering techniques to identify opportunities for cost savings without compromising quality or functionality. There should be at least 2 iterations.
    • Evaluate alternative materials, equipment, and construction methods to establish if there are more cost-effective options.
    • Balance life-cycle costs by choosing appropriately durable and energy-efficient materials that optimise the initial cost and in-use costs associated with the materials.

 

Implementing these two key cost reduction strategies is the most effective way to optimise the construction related costs for a given manufacturing process.